first board, first post

hi all,

been browsing here for a few months, researching and reading.

about to glass my first board, thought it would be a good time to introduce myself,

and thank this community for all the great knowledge shared, good stuff.

also the people involved in BoardCAD… took my design from sketch to draft to printed template.

have some questions regarding the glassing process…

i’ve worked with fibreglass and resin before,

(glassing handmade wooden fins and laying up panels for fins; have also done some ding repairs)

so i’m confident enough in the whole process of preparing the resin and laying down the cloth.

the board is a 5’5’’ stubbie shaped from a salvaged longboard.

i’m going to glass it 6oz bottom, 2 x 6oz deck, clear cutlaps (polyester).

a couple things i’ve been thinking about:

a. wrapping the rails in the nose and tail:

at the nose i was thinking of cutting a vee to fold around and join up on the other side.

what’s the best way to wrap the tail to avoid bunching and bubbling?

should i cut a slits to overlap on the other side?

b. i’m working in a garage in my apartment building.

it’s hidden away in a corner of the building, ground floor,

but there is an apartment with open balcony right above me and another with an open courtyard next to me.

how much is glassing a complete board going to fume and smell?

i’m concerned about this, don’t want to cause a nuisance.

one last thing… curing time:

how long should i wait before sanding, sinking fin box/plugs, hotcoating and final curing before sanding and polishing?

cheers

take a look at this vid from Bammbamm to see how the pros do it…

http://video.google.com/videoplay?docid=-371149051680239499&q=bammbamm808&total=1&start=0&num=10&so=0&type=search&plindex=0

cheers,

scot

thanks scot,

i’ve watched quite a few videos on glassing online,

but that shows the whole process very nicely.

confirmed my thoughts about wrapping the rails as well.

cheers.

just finished glassing the bottom; very stoked!

started out a bit shaky, but then i got into a good rhythm.

very glad i did fin layups before attempting this.

got me used to spreading the resin around with the squeegee

and pulling all the excess off. would’ve been a lot harder otherwise.

couple of small bubbles (i think it’s spots i missed when wetting out the cloth).

otherwise very pleased with the result.

Welcome - remember to post some pics when you done : )

thanks, will do.

a mate took some photos before i started glassing,

and i should be getting a new camera this week.

just finished glassing the deck.

sanding and coating tonight.

fin box and finishing off tomorrow.

fri. and sat. predictions looking good,

so hopefully get it wet over the weekend.

sine

~

I got a new camera phone yesterday. Finally able to take some photos.

Great looking board sine.
Looks like it will be a lot of fun.
Looking forward to a ride report.

Thanks. The board was completed in October last year already. Only had the opportunity to get photos now. I messed up when glassing the deck, really messy laps, had to do a lot of sanding. Which resulted in a horrible looking bottom, so I did the fill coat and finish coat in red. The sanding resin that I got from my suppliers was old, and crystalized and made lumps when drying. More sanding… then I redid the finish coat again in red. By that time I hated the damn thing. Had it out for three sessions, in not too good conditions. It’s very fast and loose. At 5’6’’ it’s not the easiest board to paddle, but at least it duckdives great. I’ve been looking at the board alot recently, but haven’t taken it out again. I want to sand it and give it a clear coat, then make a point of learning to surf it properly.

very nice sine, and welcome to sways.

brasco

Stubbies are fun! Ive been riding a stubbie since last June, and I have a hard time convincing myself to ride anything else. I like the outline of the board, looks pretty damn good for numero uno.

More than building boards, I enjoy the learning process and the visible improvements I have been able to make from one board to the next. Even my parents who know absolutely squat about surfing or surfboards have said, “This one looks better than the last one.”

Thanks brasco and durbs.

I’ve had the same thing with twin keels for the last 9 months; don’t want to surf anything else.
Which is one of the reasons I didn’t give the stubbie a proper go. Definitely want to change that.

(Some more info I didn’t post before about the board:
the hull’s got a lot of belly fading into about the middle where it flattens out and into a single concave through the fin and tail.)

that’s a great looking board… hopefully i’ll have the time to make one like that soon!!!