Foam Core Keels Build

Hey hands each fin is about 75cm^2. This surface area is similar to extra small 4ks (4way fin system) fin. The base is similar too. I pushed them back to compensate for the forward sweep of the trailing fins. But as far as concrete numbers I’m in the dark. So I’m hoping that someone who has tried this before will weigh in…

I’m just going to glass these on. It’s too much work adding structurally sound tabs to the fins (read no skill haha). If it don’t work, oh well…I have an angle grinder. Cheers for tunning in… 

 

Ok, than it was just a wrong impression I had.

In this case, I have no idea what will work best.

Keep us posted!

Option 2 .. in my opinion.

 

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Started glassing yesterday.

So far only 1 layer of 6oz on the deck.

The plan is 4 x 6 deck with that nylon hex mesh inbetween layers and a 6 oz bottom.

The cut is a bit uneven, I masked by eye…

Many thanks Resinhead! 

From your photos I presume you mean Option #1 (the very first fin set up photo)?

Did this project ever get finished/ridden?

 

JSS

I like option 1.

It just looks right to me.

really cool Retrothis! 

Hi everyone, sorry been a really long time. I had to finish one of these:

before finishing the board. It is still in the same condition.

Yesterday, the last of the fibreglass arrived. The weather is good, I may get the chance to glass the last 4 oz layer tonight.

Thanks for staying tuned in!

Congratulations!  For me, getting the thesis written was the biggest hurtle.  I had to isolate myself in a cabin without a phone for 2 weeks to get it done – talking to the walls near the end of the second week.

Many thanks stoneburner!

Yep, the corrections seemed endless…and there is still more to come from the external examiner.

Took me a bit more than 2 weeks ffs.

Elbows out, clenched jaw…moving forward.

I had to isolate myself, with no human contact, for two weeks so I could finish my first draft.  LOL

Many revisions followed.  But finishing my first draft required an Herculean effort.  Once I have something written, revisions and fine tuning of manuscripts are not nearly as daunting for me.

Written and oral prelims as well as the defense were a breeze in comparison to finishing the first draft of my thesis.

Good luck with the final bits and pieces.  In the end, it is worth the effort.

As promissed, back in action.

Whipped up a quick glassing stand there after the kids gone to bed. Used to be a canvas wardrobe, now it ain’t.

Test fit the nylon net.

And glassed:

So far that was the worst glassing experience I’ve had.

I tried mounting the net to the deck with spray adhesive. That was a waste of time. As soon as the glass over the net got saturated, the net came of the deck and stuck to the wet glass. Then it got taught and formed a fine flat bridge over the concave. Tried forcing it down, no dice.

What now? Peeled back half of the glass, forced the net to the deck, replced the glass, repeat at the other end. Worked fine, just hastle. The lam is pretty dry though. Hopefully, the hoatcoat will help. If not…moving on.

Sanding the laps and fin install is next…

 

Oh, and I HATE the colour of black net over the yellow pigment. It looks bog green.

Laps sanded, fins positions marked:

Test fit:

So far I’ve attached the fins with some Ardlite epoxy. Next is making some fin rowing and glassing them on…

Sorry about the horrible photos BTW. The HTC camera is not what it used to be 3 years ago…

 

 

Consulted the McKee chart for the fin placement. Fronts were fine, Rears no quite, placement was right on the channel. Had to push them back about 1/4" and appart by 1". Anyway, with these types of fins, I doubt the McKee placement is relevant.

Then had to do the fin roving. Did it before, used old glass offcuts. What a pain in the ass. So went on swaylock, found a post that stated that the roving did not serve any structural purpose, believed it immediately and just blended the transition between the fins and the bottom with some epoxy/cabosil mix. I like it, its tidy. No hoovering strands of fibreglass from between your fingers.

What it looks like now:

Nice!

 

JSS

Definitely want to hear how this guy rides. Really neat work with your foil cutting jigs, gives me some ideas for more accurate machineless foiling.