Naval Architec's perspective on Foils

The Deal on Keels

Naval architect Chris Cochran of melvin and Morelli breaks it down for us. Enjoy.

So I was talking to another sailor in the yacht club bar, following a Saturday race in Marina Del Rey, CA. He was trying to tell me something about his boat’s keel, comparing it to one on a similar sized boat. This guy, a well respected sailor in the area, seemed to have a misunderstanding of why his keel was better than the other boat’s. He was on the right track, in that it was better, but sort of misguided why. This got me thinking that if he didn’t totally get it, then there are probably more than a few sailors out there that don’t really get it. So for this next piece, I’ll attempt to describe some of the fundamental keel characteristics and their associated benefits and drawbacks.

The ballast configuration is probably a good place to start. Whether the keel has a bulb or not, the fin (or strut) design can be quite different. This is because the horizontal center of gravity of the ballast and the horizontal center of sideforce of the fin have significant impacts on the yacht’s balance. The center of gravity relative to the center of buoyancy has an effect on the fore/aft trim of the boat, while the center of lateral resistance (where the sideforce acts) relative to the center of the sailplan has an effect on the yacht’s helm balance. Bulb keels can be arranged so that the bulb controls the fore/aft trim, and the strut controls the helm balance. Since each appendage performs its own task, they can be designed and optimized independently. Bulb-less fin keels, on the other hand, are much trickier. Since the ballast is contained in the fin, which also determines the balance of the helm, the fin keel inherently does both jobs. This means that the two design problems cannot be uncoupled, and hence compromises must be made in order trim the boat and balance the helm correctly. These compromises are usually in the form of sweep angles, thick cross sections, tapered tips, etc…

[/url]Regardless of the ballast configuration, the fin (or strut) needs to prevent leeway when sailing to windward or close reaching. The foil does this by creating horizontal lift (to windward), counteracting the transverse force generated by the sails (acting to leeward). Unfortunately the foil also creates drag, especially while developing lift. The obvious goal for straight line speed is to have an efficient foil – one that has the highest possible lift/drag ratio while providing enough lift, and possibly containing the right amount of ballast. Satisfying these tasks is not easy, but luckily the resources poured into aero/hydrodynamic research back in the day have provided us yacht designers with a pretty solid database of information on efficient foils. Starting with a good cross-sectional shape and the required planform area/keel volume, we can use this information to optimize the keel’s characteristics, such as aspect ratio, sweep angle, taper ratio and tip shape, within the yachts performance, structural and hydrostatic constraints.

The section shape is one of the more important characteristics. That is the foil shape at a cross section through the keel, like if you were to cut the bottom of the keel off and look down into it. There are an infinite number of (symmetric) sections out there, and their differences can range from huge to insignificant. Many designers use the popular NACA 6-series for keels, while others design their own shapes using CFD programs. Experimental data for the NACA sections are readily available in an inexpensive little blue bible called the “Theory of Wing Sections”, which is why most people prefer them as opposed to idealistic results from numerical predictions. The NACA 6-series is used for keels because it has a cool little attribute called a drag bucket. In a particular range of low leeway angles, the drag coefficient (a non-dimensional representation of drag, relative to the water density, boat speed and profile area) of the keel remains relatively constant and low. By contrast, foil sections without drag buckets have increased drag coefficients with increasing leeway angles. The downside to the NACA 6-series is that as soon as the foil starts operating outside of the drag bucket, the drag coefficient increases sharply, more so than a non-bucket foil. So in short: if you stay in the bucket, the drag is low, if you go outside the bucket, the drag is high.

The thickness/chord ratio is another important attribute. It shouldn’t be a huge surprise that thin foils have less drag than fat ones. Makes sense right? In reality, that’s only slightly true. For the NACA 6-series the maximum thickness, and its location relative to the leading edge, governs the size of the drag bucket. Thicker foils have a wider bucket range, yet slightly higher drag while in the bucket, compared to thinner foils. Although not as important to straight-line performance, the thickness also has an affect on the keel’s stall angle. Generally speaking, thinner foils will stall sooner (at lower angles of attack, or lower lift coefficients) than thicker foils. This is important when considering certain lift-dependent maneuvers like starts, tacks, mark-roundings, pinching, etc…

The sectional shape and thickness/chord ratios have the greatest effect on the 2-dimensional properties of the foil - the “ideal” performance of the keel without any 3-dimensional tip losses from induced drag (see Yacht Design 101: What a Drag for an explanation on induced drag). The performance of a 3-dimensional foil is very different than a 2D one. In fact, its efficiency is dependent on many things, namely the keel’s span, planform area, aspect ratio, sweep angle and taper ratio.

The mean chord length (mean fore/aft length) and the span (keel draft) are multiplied together to obtain the planform area (profile area). The aspect ratio is the ratio of the span squared to the planform area. The aspect ratio and planform area have a large effect on the lift coefficient (non-dimensional lift, similar to drag coefficient) and induced drag. Keels with low planform area and high aspect ratios can potentially generate as much lift as low aspect ratio keels with more planform area. Higher aspect keels have less induced drag, and hence less total drag, than keels with low aspect ratios. Additionally, foils with high aspect ratios have higher lift coefficients (compared to foils with low aspect ratios), meaning that they don’t require as high a leeway angle to generate the right amount of lift, and hence can comfortably operate inside the drag bucket. But keep in mind, there is a downside to high aspect keels. For one, they generally require a deep keel draft, which is not practical for cruiser/racers. The increased draft also lowers the center of lateral resistance, which causes an increase in the heeling arm (distance from sail center of effort to keel center of lateral resistance) and hence the heeling moment (the opposite of righting moment). This increased heeling moment makes the boat more tender, unless the righting moment is increased correspondingly. Lastly, the reduced planform area leaves the keel more susceptible to stalling during low speed maneuvers, and low-speed pinching.

The sweep angle is the amount of fore/aft rake in the keel, and the taper ratio is the ratio of the root chord to the tip chord. The two are altered together in order to maintain “elliptical loading”, an aerodynamic term referring to the ideal, highly efficient distribution of lift on a true elliptical foil. So what the hell does that mean? Well, an elliptically shaped keel may not be practical for several reasons, so the shape may need to be distorted to correctly balance and trim the boat. Fortunately, the foil can be “tricked” into thinking it is elliptical with the right combination of sweep angle and taper ratio. For instance, if the keel is swept aft 20 degrees, then it should have a 20% taper ratio (tip is 20% as long as the root) in order to maintain elliptical loading. Unfortunately, a 20% taper ratio is not ideal for stability reasons, as it raises the vertical center of gravity of the keel, so a compromise must be made to increase the taper ratio and thus reduce the efficiency. In addition to requiring excess taper ratios, the drawback to large sweep angles is that it slightly increases the drag of the foil, and could also promote early stalling.

There is one additional characteristic worth noting, and this is where the existence of a bulb may actually help the keel’s hydrodynamic performance. If there is an endplate at the end of a foil, its “effective” aspect ratio is increased, and the foil will have added efficiency, without resorting to optimum sweep/taper combinations. It is arguable whether bulbs can be considered true endplates, but experiments have determined that they do make a difference in increasing effective aspect ratio. This is why modern strut/bulb combos have un-swept, un-tapered struts terminating with a bulb in the ‘T’ configuration.

Without going into much more detail, this is about the extent of basic foil and keel theory. Although this was only a brief review, you can start to see how and why all keels are not created equal. The existence of a bulb, the section shape, planform area, the aspect ratio, etc… all have impacts on the efficiency and stall characteristics of the keel. Hopefully after reading this, you will have a better understanding of how and why your keel performs the way it does. Or maybe you’re just more confused. If that’s the case, or if you want to know more about the subject, take a look at the “Theory of Wing Sections”, by Abbot and Von Doenhoff (Dover Publications, 1949), which covers basic foil theory, or “The Aero-Hydrodynamics of Sailing” by C.A. Marchaj (Adlard Coles Nautical, 1979), which applies foil theory to keels, rudders and sails.

Chris Cochran,

02/22/2005

Makes the bulb sound interesting, performance wise.

I’ve never tried one, so I’d be interested to hear others feedback.

Might as well make my first post on a subject I actually know something about.Sorry to disappoint you Wildy but there’s no point putting bulbs on surfboard fins.They’re only used on yachts to carry the required volume of ballast as low as possible.If you want to reduce induced drag you are always better off increasing the span of the foil rather than messing around with bulbs or endplates or winglets.These things are only used when increasing the span is not practical.

The two most important things for low drag are accurate shaping(hydrodynamically accurate,not just something that looks good)and a smooth surface.Racing yacht keels and rudders are very carefully made using templates for sectional shape.

The surface cannot be too smooth.Tests have shown that a mirror polished surface has substantially more lift and less drag than even a surface sanded with 1200 grit.The difference is commonly around 25%.The stall angle will also be higher and flow will re-attach more quickly after a stall.

Quote:

The surface cannot be too smooth.Tests have shown that a mirror polished surface has substantially more lift and less drag than even a surface sanded with 1200 grit.The difference is commonly around 25%.

=========================================================

Hey ya Kirima.

In the outrigger, surfski, and even surf and paddle boards there is the “theory” that a sanded surface is faster because, from what I understand, it creates less surface area in contact with the water, and therefore less drag. Do you know this to be false?

Very False

Yep- the thing is, when you think about it, the sanded surface will have vastly more surface area than the same outline shape with a perfectly smooth surface. All those little divots have surface area too, y’know?. Kinda like a fractal surface has a periphery with a length that approaches infinity, cos the smaller scale ya look at it, the more ins and outs there are, which add more length, and then ya look closer and there are even more ins and outs ( see http://www.efg2.com/Lab/FractalsAndChaos/index.html and be forewarned that it’s addictive ) .

So, what the sanded surface might do is stimulate the formation of a turbulent boundary layer, which in fact is even more drag. Which would likely increase as a function of both speed and surface area, though as ya might guess I haven’t measured it. Other boundary layers, such as air or soap film or such, their function is kinda different.

But this may shed some light on the validity of ‘theories’ of surfboard design in general.

http://www.pdas.com/contents.htm for lots on foils, includin’ public domain stuff.

hope that’s of use. Now, I’m gonna play with a Sierpinski Carpet for a bit

doc…

Then you might think that some of the fastest creatures in the sea, dolphins, would have perfectly smooth skin. Turns out they don’t! Very interesting…

I thought the hypothesis was that a sanded finish was akin to the dimpled surface film that the America’s cup yachts used years ago. Something about holding a thin layer of water next to the vessel’s skin let the rest of the water slip by with less drag.

One. Sanded versus smooth finish: a post several weeks ago, from what seemed to be respectable sources in the windsurfing biz, has it that different wet sanding grit levels have the lowest drag for various operational speed ranges. For most surfboards, I think it was something like 400 to 500 grit was best. Yes it does have to do with induced turbulence and boundary layer formation, but that’s as far as I’ll take the technical aspect of this present discussion.

Two. Sailboats operate in a substantially different situation than surfboards, though the dynamic forms appear similar. Let’s put it this way, which most can readily grasp: a small difference in sailing performance (say one percent) translates into race-winning distance at the end of a race several miles long. The same relative difference will usually translate into jack-diddley-squat at the end of a ten-second surf ride.

Truly, by grandad used to chide me about the sharpness of my fins. He was born in 1892 on the grounds of what became the Halekulani Hotel (at the time his grandmother’s estate), and saw all the old-timers including Duke, etc. though he was not a beachboy or much of a surfer himself. I told him that if my sanding a fin sharp and smooth saved me once, it was worth it. This was, of course, before I cut myself quite well with the tip of one fin, and drove my brother to a couple of hospitals with fin cuts. I don’t make 'em as sharp as I used to. And I wipe out enough so that one more eat-it, more or less, doesn’t matter much either.

But damn, I was out a Lani’s on Monday, 6-10, way too much west, closing mostly, light side-onshore, and eventually got caught inside. Had to bail the third wave of six, cord just let go, swam in… irked. But that’s another story. Nice though that my board was straight inside (far inside) and didn’t go off to wonderland with the rip in either direction.

actually, the fastest critters in the sea are sailfish and marlin, clocking in at ~90-110 km/hr with the larger tuna third at ~70 km/hr. the porpoise/dolphin is more along the lines of a pedestrian 40 km/hr.

sorry about that.

By the way - the porpoises have indeed been studied, turns out their efficiency in getting through the water may be very related to how their bodies kinda give and take with water pressure and flow, adapting to it. So, if this reasoning is to be followed, a Neumatic mat could be the potentially fastest surf craft out there.

food for thought…

doc…

Oregon Peter, good you remembered here’s a quick refresher for everyone.

Riblet film was developed by 3M Aerospace Division based on NASA research.

It was outlawed because it worked.

See Americas Cup Rules below.

This next link is pretty good. BTW I talked to the Director of 3M Aerospace about the Airbus film exactly when this article was being written. Hmm.

http://www.designnews.com/article/CA150722.html

Amanda Beard the Summer Olympics Speed Skin.

Ring any bells? Shark Skin inspired a professor at U of AZ and he got with Speedo. The times are in the record books.

First US Patented Winged Keel for sailboats was a bulbed wing called the Scheel Keel designed by noted Naval Architect Henry Scheel. See;

http://www.mysticseaport.org/library/manuscripts/coll/spcoll023/spcoll023.html#

Here’s a link to a picture of the C-44; I used to sail one up and down the East coast and FL for fun 20 years ago.

It had the Scheel Keel; shallow draft and fast.

http://www.cherubiniyachts.com/c44-c48.htm

All old news.

The physics hasn’t changed, our understanding of nature has.

There’s a concept floating around that applies specifically to computers, much of our technology has maxed out the current level of materials and physics. Google Moores Law.

It’s forcing us to recycle old ideas. Who knows, we may have missed something.

New materials are in the wings. This’ll blow your minds.

http://www.luminet.net/~wenonah/new/milewski.htm

Happy reading.

Here are the AC Class Rules for riblets etc.

See:

23.2 b textured vinyl-film

23.4 riblets

America?s Cup Class Rule Version 5.0 Page No. 18

  1. SURFACE FINISHES AND BOUNDARY LAYER INTERFERENCE

23.1 The Regatta Director shall specify the paint system to be applied to all outermost surfaces of

the hull and appendages. This system shall be applied to and maintained on all required

surfaces as directed by the Measurement Committee. The Measurement Committee may

permit the use of other materials for temporary repairs. The Competitor shall submit to the

Measurement Committee a declaration of compliance to this ACC Rule in the form as set out

in Appendix C.

23.2 This ACC Rule does not prohibit the application of vinyl-film over the painted surface of the hull,

provided:

(a) its sole purpose is branding or advertising;

(b) it shall not be textured in any way;

(c) the area of the vinyl shall be no larger than required to portray the branding or advertising; and

(d) it shall not be applied below MWL.

23.3 The outermost surfaces of the hull or appendages may be sanded and/or cleaned with normal

concentrations and quantities of detergents or similar materials. However, while afloat on a

scheduled race day, no substances shall be present on the outermost surfaces of the hull and

appendages other than those permitted in ACC Rules 23.1 and 23.2.

23.4 Devices in, on or near the surface of the hull or appendages, the purpose or effect of which is

or could be to bleed off or alter the flow (of any fluid) in or near the boundary layer, are

prohibited. Such devices include but are not limited to holes in surfaces, textured surfaces,

riblets, Large Eddy Break-Up Devices (LEBUs), and compliant surface structures. This shall not

prohibit fairing strips and cross-flow closing devices, as defined in ACC Rules 17.12, 17.13 and

17.14 and normal through-hull fittings (such as self-bailers, drains, boatspeed transducers,

weed-removal devices,) approved by the Measurement Committee.

23.5 Electric, magnetic, sonic, thermal and other methods, the purpose or effect of which is to modify

the flow characteristics of the water in the boundary layer of the hull and appendages, are

prohibited.

Since this thread has turned away from the foil description that I originally posted the article about and onto boundary layer theory, I think it’s important to point out that there are two fundamental types of hull design. There are displacement hulls which are dependent upon their waterline length to limit their top end speed. And, there are planing hulls. Modern surfboards are for the most part planing hulls. Most cruising and even AC class boats are displacement hulls. Turbulent boundary layer theory lowers the threshold at which a hull is capable of climbing onto a plane.

I didn’t say the dolphin is THE FASTEST. I said it was ONE OF THE FASTEST, and this is definitely a TRUE STATEMENT!

While tuna’s, marlins, etc., may be faster, that doesn’t mean the dolphin is slow. And its speed has do with more than one factor. Its steamlined shape is obviously very important as well as its skin’s ability to conform to the pressure of the water flowing over/past it.

But there is solid research into the microtexture of its skin’s surface and the role this plays in allowing it to ‘slip’ through the water so cleanly and efficiently. (The mucous coating the skin of a fish serves a similar function).

The difference between the function(s) of sailboat keels and surfboard fins are quite obvious. But they are also quite similar in that they both must provide directional stability and drive while at the same time keeping drag to a minimum, and this is why discussions regarding surface texture as well as foiling are appropriate on this thread.

Next, add this concept to Tom’s post;

there are two basic types of turbulence:

Chaotic and controlled.

Quote:

Turbulent boundary layer theory lowers the threshold at which a hull is capable of climbing onto a plane.

Can’t see how that would be true.For a start,turbulent flow has more drag than laminar so will make it more difficult to reach planing speed.The actual planing speed is dependent on the area,length and weight of the vessel.Boundary layer flow don’t matter.In any case,by the time you’ve got enough speed up to plane you’re usually going too fast for laminar flow anyway!Laminar flow is highly sensitive to speed.It is also highly sensitive to pre-existing turbulence in the water,and surf is pretty turbulent.Frankly I doubt that there is any real chance of significant laminar flow on surfboards or their fins.I might be wrong though.

I still would go for the smoothest possible surface because it’s more practical than theorising about what dolphins may or may not get up to.Dolphins aren’t rigid for a start.Boards and boats are.Smooth surfaces have tested and proven benefits.

What you see (or more precisely, feel), isn’t always what you get.

What I mean by this is that if you were to run your hand over a dolphin’s skin, it would feel absolutely 100% smooth to the touch. No detectable roughness whatsoever.

But put it under a microscope and it is a different story. There is a very fine microtexture there.

Now consider the bottom texture of a surfboard. Put a final gloss coat on the board and it is absolutely smooth to the touch. Water flows off it just fine.

Now sand it out with some wet/dry (at least 600 grit) and man, that baby is as slick as snot when wet!

Both surfaces, sanded and unsanded are quite smooth to the touch, but the sanded surface is that much slicker. And yet if you were to examine it under a powerful microscope, it is actually quite rough, with lots of scratches, etc., yet it is still slicker than the unsanded surface.

My guess is that water molecules are adhering to those small scratches, etc., creating the best possible lubricant for other water molecules to slide over, kind of like multiple layers of ball bearings (in other words, a boundary layer).

So the question becomes; is it possible to create such a smooth bottom finish that water molecules in direct contact with this surface slide past it easier than they would slide past other water molecules?

And if not (my guess is that under normal circumstances it is not), what is the best way to hold a thin layer of water molecules to the bottom of the board (in order to create that boundary layer) without causing extra drag?

To me the answer is; a very, very finely sanded finish (at least 600 grit).

Also, I don’t think it is entirely correct to say that “dolphins aren’t rigid”. The question is, in comparison to what? (In comparison to a jelly fish, for example, dolphins are extremely rigid, but then jelly fish are very slow swimmers, so sometimes rigidity has its advantages!).

Obviously surfboards are relatively rigid in comparison to dolphins, but some sufboards are more rigid than others. So that needs to be taken into consideration when discussing foils. For example, when a fin flexes, its foil characteristics change.

The following is in reply to Kirma who wrote: “Boundary layer flow don’t matter.”

Well, actually, it does. But it’s not that simple. It’s very interesting when you look at it closely. My brother and I put our heads together and wrote the following explaination.

Consider a board fin moving smoothly through quiet water.

A boundary layer forms when the water touches the solid surface of the fin. Right at the surface of the fin the water is dragged along at the same speed as the fin (this

is called the no-slip condition and has to do with intermolecular forces between the material of the fin and the water). This region is only a few molecules thick. As you move your measurement point out into the water you find that the further you go the less the water is being dragged along by the fin. The boundary layer is the region of sheared (dragged) flow between the no-slip surface and the bulk of the water.

It’s not clearly delineated, more of a smooth transition, and is usually pretty thin, I’m guessing that it’s less than a centimeter or so for a fin. It’s also a source of drag as the water is dragged and sheared by the no-slip at the boundary, causing a loss of momentum in the fin motion.

A thin boundary layer forms from a smooth fin surface.

This in turn means that very strong shearing of the fluid

is occurring in the thin boundary layer. There’s also body drag involved that is proportional to the cross-sectional area of the fin, and the slight turbulence of the flow reconnecting behind the fin (the wobbly ripples you see

in a fin’s wake).

If you roughen the surface of the fin, with say 600 grit or finer, this introduces a small amount of turbulence into the flow close to the fin surface and has the effect of thickening the boundary layer a little bit. This thicker layer, while it will increase the drag a little bit (the effective cross-section of the fin appears to be a little larger to the fluid), will also act to smooth out the overall shape of the body, in effect creating a streamlined shape around the solid fin body that helps to even out the stream lines of the flow around and in particular behind the body by smoothing out the flow reattachment in the wake). So even a relatively poorly streamlined fin will perform better if you thicken its boundary layer a little bit.

It’s a balancing act. If you thicken it too much you introduce excessive turbulence into the flow and the drag increase overwhelms the boundary layer improvement. Too little and you don’t get the streamlining.

If you make fins, you can see if there is a difference. Try taking a glass fin, before glossing, but after sanding only to 220 grit, and riding it. Then, gloss it and wetsand/buff it out. See if you can tell the difference. See if you think there is a 25% difference in drag…I know what I sense doing this test.

Hey Mark,

I’ll attempt to stay on subject just for a change of pace here.

Foil is a function of how thickness is worked into a given shape. On a fin these is all worked around where the vertical cord of fin is placed. All things being equal, that is on a fin of the same template and size, one can make the foil thicker and slow things down or make it thinner and let things go faster.

As you move the vertical cord forward you make the fin more sensitive to directional change. My practical experience tells me that moving it between 20% and 45% off the leading edge is about as far as one would want to go. A fin with the vertical cord at 45% will be faster than one with it farther forward but it won’t produce as much lift and drive in the turn as a fin with the cord further forward.

That’s it on foil theroy for me.

Good Surfin’, Rich

H: looks like someone is trying to put riblets on that fin. My guess is that they’re far too large to do what I think the maker intended, that is to reduce drag. A little searching turns up the approximate dimensions of the 3M riblet film… something like half a millmeter. Also, 3M did not bring the film into production… this tells us something also. Still, it was outlawed, as noted above; but possibly not for the obvious reasons. There was apparently a Euro/American political angle present, and the film was not readily available to all contenders.

Since yesterday I’ve had some time to chase links… I’m not optimistic about riblets, but I do want to further read about tripwires or the Speedwyre used in skating suits. Haven’t checked the Reynolds number (Re) for any of these yet though; and I think with the sensitivity of these mechanisms to the Re regime, that should be the first place to look.

Have a look at http://courses.washington.edu/biomechs/lect18.pdf#search=‘shark%20skin%20drag%20reduction’ for some explanations.