New Board Build Thread

Week 1

Blanks built by USB

I provided the XPS for the build.

PU Orange Denisty (Simular to Pink in OZ)

1/16" Basswood stringers

The Ideal of this build is to make it easy for production.

Sure the strongest lightest board can be made if you want to spend the money.

However remember Surfers have no money in general.

So that element needs to be factored in.

Light Strong Material (Adfordable)

Ease of Manufacturing (Time is Money)

Decent shape (The board needs to perform)

I was going to wait until I had my build complete however with my schedule that will not be possible.

So I will post this in sections:

 

Section one: Core

There is some XPS in my CORE.

llibel03 got one of these blanks I had made.

Hopefully he can post his build as well?

He has more time than I do and has some interesting materials in mind.

 

Some of us are PRO's and others Garage Hacks.

One thing that we all share is the love of making surfboards.

May we keep our EGO's in our pockets.

Contributions are welcomed.

Kind regards,

surfding

 

 

 



Lastest update:

 

With the swell the duel core is performing well.

Both Surfers like the boards and say they are super drivey.

However the Stringless EPS is the best small wave equipement so far.

The all PU center string standard is also liked.

Back to the drawing board.

Kind regards,

surfding

 

 

At least his knee didn’t hurt :wink:

What density is the white foam (I assume it is EPS)?

The first board for Tom Rezvan performed well however there was an issue after landing a air on his knee:

The Good

The Bad

The Ugly

Kind regards,

surfding



Sweet, Surfding.  That nose looks like it is puckered for a kiss.  Can’t wait to see this one in progression.  All the best

 

Greg:

“That nose looks like it is puckered for a kiss.”

This is only the pre-cut from my machine.

With no Center Stringer the registration takes a little more effort.

 

I’m traveling next week so it will be next week-end for the next progression.

Kind regards,

surfding

 

Nice, I always look forward to your build threads Surfding. You tend to be very pragmatic with the way you post info.

Knowing that you have a capable test-pilot really helps give the builds some context too. After all, unless it performs, all the effort is wasted.

Hi Lawless:

My test Pilot loves this shape we are doing however he was kind of reluctant to having me make this board in a special build.

He’s my kid so I said it’s free so just ride it and let me know what you think?

That’s the fun part.

I make a lot of weird boards through out the year.

However I though it was a good time to put our thinking caps on and have some fun with this stuff.

Kind regards,

surfding

Here’s Tom Rezvan riding one of my weird boards (Stringer-less Epoxy):

 

 



This will be good.  Take lots of pics Michael.  And while you’re at it could you post some pics of (and finish) those redwood boards?

 

I want to say thanks for letting me get one of the secret sauce blanks.  After year of shaping only EPS it was so nice to shape these other foams.

…hello Surfding,

Why not to put the polystyrene in the middle and the PU in the rails? Always better to have more rigidity in the contour; also for production and possible future dings?

 

thanks

Very nice Surfding.  Look forward to seeing the outcome.

I’m guessing the XPS outers are for ding protection, preventing water soaking.  Nice design concept.  Looks good too.

PU in the middle to help minimize delams from pressure dings?

Hi Reverb:

I make so many various builds with different configurations.

We used a 64 EA and the rocker was perfect for what I wanted to build.

So there was influence on the blank configuration based on rocker.

Rocker is so important to proper design.

I will make another one with XPS in the center and PU on the rails.

The Firewire has the stiffness on the outside rail so I was using there logic as a starting point.

Thanks for the input.

It’s really unlimited to what we can build.

 

Kind regards,

surfding

Surfding, Looks cool man! Obviously you are going with Epoxy resin
right? I know you know better. I love doing combo foam boards. I’ve done
some in the past. I did a fish built with 5 different versions of a
6’2" C  5 different foams all gluede up paralell to the stringer. Came
out cool. Also i’ve taken a USB with parabolic stringers and put Blue
XPS foam on the rails. Looked and rode really good. I really love the
feel of an ultralight poly foam with an Epoxy glass job. Light and
strong! Can’t wait to see the finished product. Hey, have you tried the
6’4" EA that has so much rocker and have it glued with the 6’2" P bottom
rocker centered? It looks and works really well. Lower entry rocker.
I’ve found that both of EA’s blanks (natural rocker)  had too much
rocker for Ca. Works well for Hawaii boards.

The pictured board is an WNC EPS blank, I then glued parabolic stringers. Then I put some of my Agave Cactus on the rails. I then painted the center foam with a Pearl Stainless Steel color. I wanted a wood/metal look.

Barry

Nice board Barry.  Is that painted?  I love all those French curves on the wall too.  Looks like an abstract artwork.

llilibel03, Thanks, the Stainless Steel color is paint. A pearlesent water-based paint. The wood is Agave cactus that grows in my yard. The stuff in the background is just some of tools for painting surfboards.That’s actually my old studio. Newer one has even more!  After nearly 30 years of airbrushing surfboards, I’ve collected many tools, templates and art supplies.

Barry

llilib103:

Here is some more pics.

Going slow as I have other stuff going on.

Kind regards,

surfding



https://swaylocks7stage.s3.us-east-2.amazonaws.com/s3fs-public/sw3.jpg

Mahalo Ding for sharing!  Is that a grovler/hp board for your son?  Looks wider in the nose than some of the other ones I’ve seen you do for him.

And then what 4 deck 4 bottom?  Maybe S with the epoxy?

Seems that if you knew the length of the riders foot and got the ball and heel of the rear foot right onto the stringers you could get a pretty interesting ride quality out of the board.  Intentional or accidental on the stringer placement?

Thanks DMP!

You noticed.

This board is our new summer traveler.

Shaun keeps one with him while traveling.

The center wide point is moved forward compared to a standard groveller.

You ride it 2 - 3"s shorther than your standard.

1/2" wider

3/16" thicker

The stringers are 1/16 bass 10" apart.

Kind regards,

surfding