Fiberglass or carbon tape to reinforce the rails should stiffen the board for sure. Less lamination, less weight.
Think “channel beams” — in this case, more of a U-Beam.
You could apply a thin resin coat over current rails using this method.
I developed a technique for glassing hard (90-degree) angles in a bottom channel without using glue to tack pieces of fiberglass to channel walls.
Tape off the area to receive FG pieces. Pre-seal foam within the taped-off area with a thin coat of resin. Pull tape off. Then, before resin gets to the tack-free stage, I do this;
https://www.swaylocks.com/comment/566938#comment-566938
I have no idea if this would work for innegra cloth.
Bottom line, for any technique used, I would do a test p…
My glassing skills with epoxy are mediocre. The biggest challenge for me on this channel was a clean glass job on the channel’s 90 degree edges and inner bottom angles. I figured Charlie could do it without problems.
While Charlie was working on this build, I was trying to come up with a good way to hand laminate the channel. The standard recommendation from several members has been to use spray adhesive to tack the dry cloth to the channel walls. The biggest drawback to that method is find…