Okay Red,
Here goes another round!..or you asked …so without further adue…the answers…
…1)I use a ONE-OF-A-KIND custom 7piece double handcrank press w/ another 7 pieces for wedges and stopbars.This PRESS requires no power or molds,it can however except molds up to 44" in length.You can literally press decks in the Sahara.I can press up to 4 decks at a time w/o much problems,and this press can be broken down by hand and will store in a space smaller than a Yugo’s trunk.This press is a joint collabortion between a wiz-machinist buddy of mine,“Eddy” and myself.It’s definiately patent-able,but it costs too much to f**k with.Only a handful of people have seen it,less than that have seen it in action…I’ll probably keep it that way for awhile…You know it can be done now,so half the work is done.
…2)The press is all steel,but wt.s less than 50lbs.total.There are some minor aluminium parts as well.
…3)I use whatever I can get my mits on .I store loads of veneers up to 1/4" to single layer skins,and different Formicas.The woods vary from ash,oak,maple,walnut,poplar,birch,etc.
…Flex is relative to the material and construction.My double Formica skinned Tacos have little or no flex w/o killing the sensitivity like a heavier solid woodie or flat laminated jobs would.I have had guys over 350lbs.(sluggo,fat freddy) ride my decks only to break ti-bolts, baseplates or crack wheel hubs,but the Taco decks stayed the test,w/o much flex at a near 1/4 ton on it’s back…As I said ,“Materials and construction”.
…4) Not long…,most of the time is waiting for the glue to cure.
…I get all my materials,epoxy,wood,formica,…free…it’s generally all recycled from industries around here that throw away some great stuff.Once in awhile I do go buy some prem stuff,but right now I have tons of material to chew,some good quality stuff as well.
…Using the double formica is tricky.It wants to bow and shift horribly,but on the up side I save alot of post-press clean-up time,and $$$$,by deleting a bunch of sanding,and sealing.Cutting the holes in a double is a trick that I cooked up and is as clean, if not cleaner than the industries first quality standards.
…If you lived by me I could show you a straight hill w/ a good speed grade,triple wide ,a mile long ,no cross streets,a good runoff bottom w/ a cult-a-sak end…oh yeah did I mention the curbs are rolled concrete banks w/o the trench,about a foot tall…THINK ABOUT IT!..This is in my backyard ! Yeah ,I 'm Spoiled,you bet!..Almost Live, from Anaheim Hills.Ca…Alohas,Herb