I started building a mini simmons and I'm just finishing the shaping process (with all kinds of sanding paper up to 600-1000 grit under soft pad) but I still seem to find that there are small holes in my EPS blank (30 kg/m3, home assembled, with stringer), and I will glass it with epoxy resin (no color) using two 200gr glass cloths per side.
My questions are:
1. how can I get rid of these little holes and minor scratches considering that where Im from it is impossible to find sanding screen?
2. considering I will apply two cloth layers per side should I glass them one after another or two together and then the other two? if the second option is the case do you have any recommendation about between which layer to place the logo and lap line measures for each cloth?
I thought about spackle but in this case I would end up with half of my board spackled since the tiny holes are like everywhere. Wouldn't the board be seriously exposed to risk of delamination?
No worries on delam. You will only have an issue if you spackle too thick. It is a sealing coat, not body filler. There is a ton of debate on this forum about spackle vs no spackle vs epoxy/microballon.
When I first sealed a blank with spackle, I thought it was crazy, but it works.
Here’s a video of what it looks like: