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I’ve got one of those blanks Keith and I picked up last year so it will be a chambered solid balsa.
I resently made a chambered balsa board. Here are a few of my lessons learned.
– Be selective and choose the lightest wood possible
– Shape you board first, and then do the chambering. You can remove much more wood without having to worry about cutting into the chamber later.
– Use draw out your chambers with a dark pen, and then use a router to cut nice clean chambers.
– Make lots of small chambers. Big chambers are not as strong.
– Stagger your chambers. This it is also stronger. You don’t want your knee to go through the chamber.
You should be able to reduce the weight of your board by more then 50% if you do your chambering well.
When designing my board I used APS 3000. I copied the outline and the bottom rocker of a foam board that I liked. I then modified the top profile to increase the volume of the board. APS 3000 is nice, because it calculates the volume for you. The original foam board had a volume of something like 32 liters. The design of my wood board ended up being about 40 liters.
If you want to get all scientific, then take two pictures of the boad that you want to replicate. One from the top and one from the side. Import these pictures into APS3000, and create a model. This model will tell you the volume of you board (bottom right corner of the screen). Next, weigh your board.
See the following link to learn about buoyancy:
http://en.wikipedia.org/wiki/Buoyancy
Figure out the weight (i.e., mass) required to sink your current board. This includes the weight of the board itself.
The wooden board that you build will have different volume and weight. Vary these two parameters so that your new board requires the same amount of force to overcome the buoyant force as does your foam board.
I know this isn’t a rule of thumb. I guess its more like a rule of fingers and thumbs.