I am planning to shape my first surfboard, a MOTE one, single fin, but have been strugling to find blanks in Norway. First question is, does anyone know about a blank Supplier in Norway?
And the second option would be to make one, using EPS that I can I buuy on a construction shop? what are the specs that I need to look for ( density, etc) ?
I have some blanks, sent you a PM. Also Kristian Breivik of Frost surfboards(http://www.frostsurfboards.no/) may have blanks. Might be easier if you are up north.
If you are gonna buy EPS, try to get the highest denisty you can. The usual insulation denisty is very light and require massive amounts of glass. Road blocks and insulation for concrete floors are good. Ideally you also want exceptional bond between the beads but that’s hard to come by. Alternatively you can use XPS which comes in blue, purple and yellow. Much harder, but has some issues with delam.
Any engineers present that can review that scan review Styropor description to see if it has any different properties from eps that is available in the rest of the world?
Here in California I was able to purchase a 4ft x 8ft x 3 inches thick sheet of 2 pound EPS from a construction supply store (White Cap) at a good price ($48.00). I built a stringerless paipo board and it workout really well. My board only has a 2.5 inch rocker so one thickness was fine. But you could glue two layers together. I used 3 layers of 4 ounce glass top and bottom with Entropy bio- epoxy. Very solid no dent or cracks yet.
I didn’t have to glue 2 layers, because I didn’t need that much rocker. I think people use Gorrilla glue here in the US to glue layers. Also note that there is difference between EPS and XPS foam. Some say that it is harder for epoxy to adhere to XPS. www.surfersteve.com talks about this. I didn’t trust XPS. So I stayed with EPS.
It is definately true that XPS delaminates easier, I made a few.
But it still is a very nice foam. If you take care in building and using your board, the delaminations aren’t that bad.
The fact that you don’t need to take a repair kit on a trip is a very nice plus with these boards. You can keep surfing the board when damaged and repair it when you find the time.
Definately not the foam to start a business with, but a very good foam for the DIYer.