how do you inset lego men into the foam?

Im making a board for my little boy, some of you who have joined and read my other thread made some suggestions on how to make his board a little different. I’m mad on the idea for adding lego men into the foam befor laming it, but how would i inset them with without leaving air pockets?

For example: i have a couple of starwars jedi’s, i want to pose them fighting, but there will be little pockets of air between their arms and ribs, and in their hoods and neck areas ect… could i use slow cook resin mix and set them into the foam before i laminate it, maybe use a clear silicone glue or what?

 

Help me out, i’m stuck!

you could try pre-setting them in a mold (when I was a little kid we used to do stuff like that in casting resin but it was usually bugs, ha ha) and then use a big forstner bit to make a round, flat bottomed hole in the foam…  

Or maybe just take a digital picture of them and print it out on rice paper.

Pound them in with a rubber mallet and a flat piece of plywood. 

You don’t know the power of the dark side, or do you…Darth Lowel?

 

Take a digital picture of the figures print on rice paper laminate on board.

I would mix resin a bit slow, and dunk the figures a few times to get them good and coated, then drop them into a small mold to cast them. Then grind it into a cube, and but the little cube out of the blank. This way you can get them in the position you want and the pre coating should keep bubbles out of their joints and hoods. I’m assuming you’ll only be doing a couple. You could even paint the back side of the cast to be a background color.

    Howzit brumstar, Before trying to set them ino the foam and glassing over them I would test to see how the plasticis going to react to the resin since resin can melt some plastics. Just had a thought about it. Aloha,Kokua

You guys are killing me.  I'm telling you;  a rubber mallet and a piece of 3/4" ply.  Guar-an-teed!  O-bee-Juan- ga -no-bee?    Gracias y denada.

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You guys are killing me.  I'm telling you;  a rubber mallet and a piece of 3/4" ply.  Guar-an-teed!  O-bee-Juan- ga -no-bee?    Gracias y denada.

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I love it - very cool idea. Are you going to make it so you can see them from the deck and bottom of the board? Post some pics!

Now that would be cool;

Use UV stable clear thin casting resin - the type you do table tops with shells, coins, etc… in - to set the characters, shape the result into a puck then set it in a thinner point of the board towards the nose where they’ll be exposed bottom and topside.  Glass it lightly and put a high polish on it.

Bonus points if you bed the puck in a mix with glow-in-the-dark powder so it shows off the characters at night.

The title of this tread has to get some kind of Sways award at the end of the year?  ‘How do you insert lego men into the foam’.  Gold!

The mallet method sounds most fun but Ace should be commended for suggesting a little more finesse.

Threads like these aren’t doing anything for our public image of a bunch of excentric surfboard weirdos.  Shaping/glassing in underpants, hydrofoil boogie boards, nude pictures of the queen, paper mashe surfboards, smashing legomen into surfboards, whats next?

EPS or Poly???

and theres a Lego add on the web,,, LOL

as I post this,,, Funny

 

Holy crap, I’m catching this a tad late…fricking classic. I say melt the jedi in the microwave and turn it into a chunk of crap. Maybe melt 3 or4 of them and call it a weird sexual position, or art? Jusrt shove it into the foam and call it a day.

Classic post, you guys rock!!

A practice run will need to be attempted

hmmmm

hey my kids got some of those,,,,,,,,,,

I'll bet he wont mis a few,,,,,, he he he he!

 

I think mcding has the best approch

Damn you!  More ideas and inpiration to occupy my time and drive my woman nuts!

I can see it now… 

Her: “Why are you collecting 80’s era GI Joe figurines?”

Me: “Well see (notice her glaze over), it was Swaylocks that gave me this idea…”

Her: “Are you working on ANOTHER surfboard?”

Me: “Well, see there is casting resin and … Wait - gotta bid on Cobra…”

 

guys i think he is wanting them to be in the foam like standing up and actually facing each other so you cant just pound them in youd have to have them molded into a puck like others have said, i can see that turning out really neat if the plastic lego is made from doesnt melt

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guys i think he is wanting them to be in the foam like standing up and actually facing each other so you cant just pound them in youd have to have them molded into a puck like others have said, i can see that turning out really neat if the plastic lego is made from doesnt melt

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I hope not,,,,,

I can just imagine a light sabre in the kids eye,,,, that would suck

the obvious answer – Use the Force!!

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