The percent of recycled foam in these blanks must be low so
the collapsed beads will not show much in the finished product.
When i was in th biz we recycled up to 10% scrap in the product
if the customer didn’t care about the cosmetics. If you could sell
blanks with colapsed beads that would be filled on the finished
shape at 10% scrap, that would be a truely great recycled product.
I’m waiting for someone to offer a new board discount for a true “scrap” eps
board trade-in program!
What surprised me about the blank I saw was that it appeared to be tightly fused with consistent bead formation. I saw no signs of scrap or debris in the foam structure but I didn't actually see the inside during shaping process.
Almost all EPS blowers offer ''virgin'' or ''non-virgin'' foam, and most of them will also accept clean waste to re-grind and add in a percentage to new product, producing the ''non-virgin''. Good on Marko for offering their customers the choice.
Good idea, for anything but surfboards. For instance the other 99% of the EPS market.
Dow got some kind of enviromental award about ten years ago. One of those The-emperor-is naked types pointed out just how little of their capacity they actually chose to recycle.