Rocker apex

Por nada.

Review in bytes:

Foil = Big Picture

Bottom Rocker = Rocker stick at level is ground zero & offers quantifiable reference point.

Deck Rocker = the least understood and vastly significant factor in the total equation.

Prediction: It will take years before (if ever) the mainstream board building populace will embrace nor begin to understand the significance of deck rocker and the part that it plays in high performance equipment. The modern day caveman preoccupies himself with the obvious: planshape, rails, and bottom running surfaces…

A foil isn’t complete without opposing curves to complete it, otherwise it’s just a line; think airplane wing.

The picture isn’t complete.

P.S.    We have to remember one overlooked thing. Had natural rocker not been ushered in by Brewer, Hynson, Bahne, Diffenderfer and Herbie… Bill might not have been inspired to deivse a better way to measure rocker in the first place.

Great post, DS. Comments from peanut gallery in bold below.

[quote="$1"]

 

A few side notes.........  the blank manufacturers since Clark have arranged the desired rockers from the deck versus the other way around. Calculations would be made to give you the rocker you want........ transposing, or whatever the correct term is. However, the lion's share of blanks today are still quite approximate as a starting point, and this is one of the primary reasons that exact duplicity remains elusive if not impossible......... even with CNC applications.

Transposing is easy, you just add the interval thickness of the blank to the bottom rocker #. Good call on today's PU blanks, most of them are made for CNC.

This doesn't even take into consideration that no two stringers are exactly the same due to grain, knots, curing, method and material glue ups amongst othet things.

Get rid of the stringer....

 I only know a few shapers that reference their custom rockers with blank companies using deck rocker templates.

Do I get a prize? I referenced deck side on all my custom rockers w/Clark from about 1988 until they closed.... 

Why? Because unlike the Barnfield bottom rocker measurement method, no one has offered up a quantifiable method for decks.

See ''transposing'' comment above. 

 

[/quote]

 

Isn’t deck rocker just a function of bottom rocker and foil?

You set the bottom rocker, and the deck rocker “materializes” as the foil is distributed.

The way I see it, is there is 4 rockers (kind of) to each board

1 bottom stringer rocker

2 top stringer rocker

3 bottom rail rocker

4 rail foil (top of rail i.e rail band…rocker)

then the deck roll (kind of is detemined by these 4)

Deadshaper,

As a lowly designer I have had the hardest time
getting deck rocker right while retaining rail flow.  I agree that deck
rocker is often a mere by-product of other things (like a surfer wanting
a 3" thick board!) and under utilised as an integral part of foil and flow.

[edit] I have the hardest time convincing guys that a board 2" thick over 2/3 of its length is better than a dinosaur one (thin at one end thick in the middle thin at the other end - long live Monty Python) and that the top rocker curve can migrate forwards and backwards for different results just like bottom rocker apex.

Isn’t deck rocker just a function of bottom rocker and foil?

…and to the other comments after your post.

For a very long time I felt that the ‘ultimate’ curve that goes thru the water on a surfboard is bottom rocker.  I wasn’t alone in that assumption. This may have been a commonly held belief because surfboards where considerably thicker on average versus the glass slippers of today. A notable exception to that rule were the Greg Liddle, Greenough inspired displacement hulls that demanded what I call 'weight on turns" (sinking the board then projecting out of the turn vs throwing your weight to where you planned on going - when I tried that on eggs, I’d spin out).

A few side notes…  the blank manufacturers since Clark have arranged the desired rockers from the deck versus the other way around. Calculations would be made to give you the rocker you want… transposing, or whatever the correct term is. However, the lion’s share of blanks today are still quite approximate as a starting point, and this is one of the primary reasons that exact duplicity remains elusive if not impossible… even with CNC applications. This doesn’t even take into consideration that no two stringers are exactly the same due to grain, knots, curing, method and material glue ups amongst othet things. Maybe that’s why when you get a board you consider magic, it still means a great deal to you. The other thing I wanted to mention at this point, is that there is a considerable amount of “deck distortion” that commonly occurs from the frequent practice of arranging custom rockers per individual shaper’s needs. This is not intended to place blame on the blank manufacturers, the intent is to bring this out in the open and make the average shaper more aware of its presence. I only know a few shapers that reference their custom rockers with blank companies using deck rocker templates.

Why? Because unlike the Barnfield bottom rocker measurement method, no one has offered up a quantifiable method for decks. And no one is really clamoring for it, because less than 1% of the shaping community even understands deck rocker significance. I’d probably not be out of line to say that Bill, Walden, Merrick, Rusty, McKee, McTavish, Brewer, French, Rawson, and other established shapers are hard pressed to explain it in depth at this point in time! If someone wants to take exception to this statement, I’d love to hear it.

Is this a bad thing? Not really, it just goes to show how when you think you are such a knowledgeable shaper and/or designer, there’s more to learn. Nobody knows everything, and if they do, I don’t want to know them! :wink:

As far as the coment about being 4 rockers… if we go back to the Barnfield quote of ‘lines in space’ the 4 rockers don’t really work… why? I know it seems like I harp on this, but again: compounding curves. It’s all about the compounding curves and how the contours (both bottom, and deck) are combined.

When you picture vee, flats, concave(s),and round (something I like to use, heaven forbid) throughout a bottom you conceivably have MANY different rockers throughout that board depending upon where you could take a full length slice of that board. In other words, if I had a single to double concaved bottom and made full length slices on the board at say, center, then 3", 6", 9" out… the PROFILE and individual dynamics of each slice’s compounding curves would…BE DIFFERENT!

Yeah, that’s a chore to wrap your head around, but it’s fact none the less.

Personally I love it… and that’s why I said in an earlier post “it’s all about the compounding curves that gets you addicted” (to shaping).

Exact duplication to me is boring. Perfect symmetry doesn’t result in a superior design. One man’s magic is another man’s poison. I would rather pride myself on understanding design priniciples and having the ability to combine compound curves into a successful blend of design to meet a customer’s expectations. Like happiness, this is transitory and is achieved more in a ratio than an absolute.

In other words: one size doesn’t fit all. Nothing is perfect unless it is  considered so in the eye of the beholder. We build squares houses on a round planet… NOTHING is flush and plumb; that doesn’t stop us from trying!

 

Mike… I should have added you under “knowledgeable shapers” in my previous post… however, I decided just to do names guys that the masses woud relate to. plus McKee, who I feel is extraordinarily passionate and deserving as of late.  Ironically, there are MANY shapers that aren’t either media whores or deserving of public acclaim that I left out for the sake of brevity/clarity. That is certainly not to disrespect any of the shapers I listed, by any means.

Stringer… forgot to say… even what kind of wood in stringer? Spruce, bass, balsa, white pine, redwood, ply?? PVC? Foam?

Then we have to consider disparity in performance due to glassing on ANY GIVEN DAY: skiiny or wide overlaps? E glass? S2 glass? Warp glass? Carbon? Other exotics…Combos there of?  Epoxy? Poly? What KIND of poly? Straight Orthothalic? Isothalic? Blend of the two? Vinylester?  Deck patch? Stomp patch? How long? Placed how? Core density? Who sanded it??? How many fins affecting flex? Glass ons? What type of fin system???

As far as transposing… yes, I know. That’s why I request slices off the blank to make accurate custom rocker templates: primarily to prevent deck distortion. BUT, deck distortion will STILL occur because you have a given and you are bending that given. CNC? Sure, provide a DECK ROCKER to minimize foam being machined off the deck off that blank… whichever one is best for that particular board… then take thickness away while creating the bottom. That works fine for MODELS. Ain’t so easy for custom shapers doing one offs… in fact, just forget it.

Oh, PU foam?..TDI or MDI? EPS?..any PVC or 6 lb. hi density skins on that? Wood veneer? And so on.

I beg to disagree. You WISH al blank molds were products from CNC files. Yes, they are on the rise, but just go look at some of the PU blanks and measure them from side to side and caliper the disparity of rail volumes from side to side. Some are waaaay different.

I don’t even know if the foaming process in the molds will net a perfectly symmetrical blank. Maybe a blank manufacturer will chime in and clarify that? Andrew or Marty? Jeff? Anyone else???

P.S.

Pull down the nose rocker, and just watch the distortion around the ear, shoulder or else where. Mike, your mainly EPS core user aren’t you?

P.P.S.

Embrace the differences… it keeps it forever interesting

[quote="$1"]

 Mike, your mainly EPS core user aren't you?

[/quote]

Yeah, all the PU blanks are in the rear-view mirror. All-new ways of doing just about everything. Including blanks. And rockers.It's that damn alien technology.

Thanks for including me with the ''knowledgable shapers''. Likewise to you.

I was aware that you would be ahead of the curve regarding foils and the bottom to deck rocker relationship. Stretch would be another and the guys that got into EPS early on and designed their own blanks. This promoted that “lines in space” conciousness, foil, volume, deck to bottom rocker awareness… also the difference of no “prestressing” and “inherent memory” found in EPS hotwired blanks. If you don’t want to prestress EPS, you don’t modify blanks like Marko. Why start mimicking PU? Yes, there are other considerations to that, but we won’t go there.

All my rant is about is that we should embrace the differences that can produce our products. It’s personal choice which to use and prescribe to. If you are a genuine student of the craft, you observe, you study, and apply what you learn. Spend more time experiementing than judging.

“Nothing is good nor bad, thinking merely makes it so”… Shakespeare

Simple definition question on the new buzz word. Lower entry rocker. What does the "lower" refer to?

In the below picture, would moving point A towards the tail be "lower entry rocker"?

APEX N TRIM.jpg

_________________________________

If you mean moving the point at which the water ''enters'' the curve (back) in this very hypothetical diagram , the answer is no.

''Lower'' entry means less rocker measurement (in entry area, which is loosely defined) from tangent line drawn off centerpoint. Rate of curvature in any given area is another subject best examined with a batten in your hand, or a CAD program on your screen.

So if you have less rocker measurement in the entry area(ie 2" opposed to 2.5" at 12" from nose) you would be moving point a towards the nose. Or am i still barking up the wrong tree. Below are a couple quick examples of the "lower entry rocker" descriptions.

http://www.cisurfboards.com/sb_rookie.asp

http://www.fcdsurfboards.com/2008/04/dm3.html

http://www.lostenterprises.com/surfboards/details/the-stealth

 

''Point A'' is irrelevant because it is in relation to a very hypothetical line.

Mike stands to answer you better in your manner of thinking. He does a lot of computer whereas I make full size lines because I can ‘feel’ them better that way.

But as far as flat water and you’re diagram… when are you EVER on flat water? Means zip to me in what I do.

Moving the points back and forth like CAD is fine, but (here we go) back to the lines in space, I look at the CURVE more than the dim. I say this a lot to guys ordering customs from me that are locked in on a bunch of numbers (which sometimes I liken to them trying to put a strait jacket on me)… “IT’S MORE ABOUT THE CURVE THAN IT IS THE DIMS”. Yes, dims are important, but as a guideline beginning point to have a beginning reference point.

Just as you can assign numbers to points forward of center say at 0, 12, 24, and 36" forward of center… the curve can vary within those measurements… of course if you increase the number of increments you measure at, the closer and finer you can determine a given curve… 6" increments than 3" increments… how defined do you want to go? It depends on how knowledgeable, demanding or exacting you want to be.Heck, you can extend those measurements so fine that it is a connect the dots that are almost touching each other!

Same thing is possible with the deck… decks are NOT just a by product of bottom rocker transposed to the deck! Even if you had a thickness of 1.25" @ 12" on the nose, a max thickness of 2.25", and 1.5" thickness @ 12" up from the tail…not only the curve, but the thickness flow can vary siginificantly while still havng those same dims. The “lowly designer” guy that posted earlier stated this, and he is absolutely right.

To illustrate that point in words (I should get my Sharpie out and draw it, but I’ll try describing it first)… picture a board with a curve on the deck that looks harmonious with the bottom rocker within the numbers I cited. Now picture a board with a super straight deck line thru most the board from the center but step decking abruptly at each end to the 1.25 and 1.5" dims at 12" up from tail and 12" back from nose…

WILL THOSE BOARDS RIDE EXACTLY THE SAME BECAUSE OF THE SAME BOTTOM ROCKER & DIMS AS NOTED?

No way.

Set up two posts at each end of the board on shaping racks to create a level line like a bottom rocker stick ala Barnfield.

Place a vertical sheet of masonite or similar above the board sitting deck up, attach a marker to a can or cylinder that will allow you to scribe the deck line onto the material. You now have a deck rockerline relative to level.Even then, you can screw this up if the board is fudged forward more on the shaping rack from one time to another. You would have to try to register each board so it sits on the rack centered longitudinally or joing the scribed deck and bottom lines might not meet up accurately. I know, I know, how much do you want to pay attention to detail?

If you do the same for the bottom, you will have a physical (hard copy) of both and how the relate to a LEVEL line.

Now, how do they relate to each other? If you scale some of your models you offer to people but use different blanks due to desired lengths for each customer… how do the deck rockers differ from each other? P-I-T-C-H-?

The guys that don’t hand shape say… doesn’t matter, the file cuts the blank, whatever blank, to the curves created from the scanned master. So they tell me that the file creates an absolute. But when Surfding and I talk, he says he endeavors to have arranged deck rockers per the file he makes so machining results in 1/16" removal of foam from the decks thereby netting a strong board. I believe that practice is more an ideal, than a common practice within the industry. I think over machining is probably pretty common as is over shaping. Even if it is primarily on the bottom of the blank.

I have no doubt that guys wanting flat decks flip out that the blank manufacturers have chosen not to supply cross section illustrations of their blanks as Clark did. In fact I know this to be the case because I have already brought this to their attention nearly a year ago.

If you only want to shape status quo domed deck pinched railed HPSB’s you needn’t concern yourself. However, if you actually have ideas that you want to create a design for yourself within blanks being offered, you should be able to have enough information on that blank to actually choose which one will work, and how you have to reconfigure it without having a ridiculously weak rail crown that crushes when you duck dive, or have the deck or bottom dent from normal use.

There were a lot of claims by many blank manufacturers (including a fair share of MDI based guys) that their foam cell structure and hardness is consistent thru the entire blank.(Yeah and the rail configs and dims are symmetrical too- not).

THAT IS TOTAL BULLSHIT. If you know what you are shaping, you can feel the foam changing as you remove 1/4" of it and more… if you can’t tell, then mow or machine away in blissful ignorance.When the decks cave in for your customers, you might remember this post. DON’T BLAME THE GLASSER.

That’s probably a good argument why MD and others just said, screw it…quality  EPS is much more uniform than PU.

Believe me, there’s enough room for improvment to go around for everybody,

**“I only know a few shapers that reference their custom rockers with blank companies using deck rocker templates.” **

Bruce: This is such a true statement.

As most know on this site I have a 3DM CNC Machine equiped with a digital scanner. I do cut boards for many shapers from time to time however try and use the machine mostly for Reverse Engineering. Over the years I have had the opportunity to work with some very outstanding shapers. Very well know and extremly famous. Don’t want to drop names so leave it at that. Everyone of the Iconic Shapers I have had the honor to spend some time with always referre to deck rocker first from where the design starts. Taking their orginal board model and scanning it and creating a CAD file has been a extremly enriching experience. Deck rocker is the first place they inspect when qualifing a scan to see how well the translation matches the actual model. Many have rocker profile sticks of their models (Deck and Bottom). These sticks are placed on the board (Test Cut) to varify the quality of the file.

Another important part about deck rocker matching the blank you make your model from is respecting the deck. What I mean by that is to skim the deck with the first cutting pass. Can you put your brain around the fact that you can skim 1/32" of foam from the deck and make a stronger longer lasting board. Taking random blanks and plowing into the deck to obtain the desired shape with a Planner or CNC is going to produce a poorly constructed surfboard. Many want to blame the glasser for a deck that dents easy however it’s the shaper who used the wrong deck rocker to produce the board.

Many shapers come to me with random blanks and say cut this in to whatever for me. I have become very jaded to these types of request. For one if you cut the board for them and their model doesn’t fit the blank it’s your fault, they will say: “your machine sucks and your a Kook!” Having said that if I send in the “DECK ROCKER” information from the CAD file to the blank manufacture everything matches and it’s a breeze to process. So you can make really nice boards with the CNC however you must respect Deck Rocker like Deadshaper is advocating. You still need to be a shaper to use the CNC. It’s only a tool just like a Skil 100 or Hitachi. Now if you manage your builds correctly you can build stronger decks with a CNC Machine than you can with an Electric Planner. Speaking in terms of Polyurethane of course. From a design perspective regardless of the material used I always start with the deck. Hot wire a matching deck line for XPS or EPS.

 

Order your blanks with your deck rocker build in. Not only will is be easier to obtain repeatability of your design you will also make a better surfboard. I know their are those that hate on the machine however the beauty of having your models scanned is the wealth of information you obtain:

Deck Rocker, Rocker Profile, Slices (Rail Profiles, Deck & Bottom Contours, Foil Thickness), Life Size Outlines and Volume in Cubic Measurement. Plus you can resize with in the program and customize the same model for people of physical variances.

Kind regards,

 

Surfding**
**

Excellent read! thanks surfding/deadshaper.

So deck rocker is vitally important.  Teach me how to lay it out. Or give me some pointers.  How do you know good deck rocker when you see it?

much abliged

Greg:

For me a smooth flowing deck should look pleasant to the eye for one. If you see a dip or hump in the deck curve you have a poorly designed deck unless your making some kind of hull design and purposely do a crazy deck line. I advise against it. Many shapers bring me their designs from free downloaded CAD programs with Camel Humps and various flaws in the deck line. It breaks my heart to see good material wasted on a poor design. Another Design flaw is when shapers look at nose and tail rocker only? Big mistake! There is  continuous curve numbers that need to be respected. Design your deck rocker first then your thickness foil. Add your bottom contours blending them into one homogeneous flow of continuity.

{Tail (0 - 3" - 6" - 12" -18" - 24" - CP - 24" - 18" - 12" - 6" - 3" - 0) Nose}: deterime these measurements concerning Center Thickness, Rail thickness at 1" from Apex and again at 3", 6" and center (Slice), Outline, Rocker Profile. Know these numbers and they will help your to design and improve your designs. Having surfers who surf well riding your boards is great for feed back. However this information is only valuable if you know your starting points?

Surfding

Greg, to be specific, here is a method you can easily incorporate for creating deck rockers and subsequently the rest of what you desire.

 

Set up a drawing table about 2 ft wide by a bit longer than what you anticipate you will be creating. So if you plan on creating a blank for a 7’6", make your table 8ft. long or even longer for when you want to do longboards. I use 2x4’s for the frame or an existing table, and tempered smooth masonite for my surface.

Get a roll of white butcher paper. It should be a 12" roll or near that to allow for rocker that you will draw in. Next, a fine point Sharpie is my drawing choice, but if you want to use a pencil allowing you to erase and make changes first, feel free to go that way.

Next you will need a flexible piece of material a little longer than the length you want to create. I have slices from blanks in both PU and EPS about 1/4" to 3/8" thick of blanks I ordered and asked them to provide me with a slice from them before gluing them up. Surfblanks was happy to do this for me along with White Hot Foam (EPS) while U.S. Blanks said they don’t do this (why I do not know).

Next, I have a set of lead fishing weights. I use these to keep the slice stationary once I position it to view and then trace a line. This is after I have rolled out the paper and taped it down to my table face if the paper wants to curl.

When I create full blank profiles that have both top and bottom rockers; thereby representing the complete foil of a blank I design, I use my rocker stick to draw a horizontalbottom  line much like what Bill has represented on his excellent diagram. You ca alson draw an additonal horizonal line above the the deck rocker that is parallel to your bottom line. You may even want to draw additional lines such as a straight line from the top of the tail to the top of your nose to calculate and record that angle should you desire to look for correlationships to other blanks you do.

By being able to approach it this way, this is one of the reasons I stated that deck rocker is not merely a result of bottom rockers. This is not to say that I don’t practice the common method of drawing out a plan shape, putting  the bottom in first by creating concave, vee, belly or whatever first… then chipping the bottom rail line before proceeding to the deck… however…

… the however is that recently I have been contracted to do some different and very specific boards that the deck line intentionally differs significantly from more typical deck lines that seem to more easily resonate with the bottom curve. But because the design has very different bottom contours, I found that those considerations significantly impacted my approach to deck rocker and contours. IOW, this ain’t a run of the mill status quo shape.

When I first initially started doing this ‘model’, I had to research many blanks from suppliers to find which I could use to fit very specific (and demanding) paramters. Once I had the basic requirements, I had to obtain the blanks and do some pretty extensive reconfiguring with my planer and blocks to get what I was after. It became very clear to me that there would be inherent weak spots along the deckline unless I adjusted deck rockers to accomodate what I was expected to produce.Even then, for certain size boards, the blank’s distribution is really not what I want or need and if I merely followed the blank the net result would be a really ugly substandard foil and inferior ride.

To expect the glasser to fix it is going about it ass backwards. This consideration becomes EVEN more important when the boards are HPSB’s that need to net optimum weight to strength ratios for high performance. That is, unless you are into planned obsolence.

But another consideration about over machining or shaping goes back to what I said about the foam density of PU changing as you cut deeper into the blank. If we had sensitive enough instrumentation to place on 2 shaped boards, with one barely stripped, and another that removed 1/2" of foam off it, I am willing to bet that the flex dynamic of each shaped blank is different. And, as another more obvious thought, if you look at a blank as a strip of material, just like any other material, say like a piece of wood or plastic, if there is a thicker part of that material in once place versus another, wouldn’t the flex gradient be different between the two? All surfboards do not flex the same, and the deck has as much to do with it as the bottom. Bottom rocker certainly isn’t the only consideration that detrmines thickness flow.

This may not be a big issue for Wilbur Kookmeyer, but it might make a world of difference to Jordy Smith.

So before I’m accused of heresy and burned at the stake by the ‘bottom rocker is God’ crew that has started up some alternative threads, just ponder my offerings a bit before accusing me of voo doo.

Deadshaper,and Surfding

You are saying the deck rocker is the primary point where design begins. As a kook designer i can only guess at what works and how. But i do want to understand the theory of it. Maybe you are willing to ellighten us on a few points of deck design relating to a hpsb, say a 6ft3 by 18,5 inches with a square tail?

So i start off guessing, the nose deckline should of course be curvy. But not too curvy so that bending forces dont focalize too easily on one point.

The transition from nose to mid section should be of continuous form.

Where the front foot goes onto the board, do you want the deck rocker sort of straighter/flatter? That might give better control over how you pressure the board. This is also the place where the deck roll comes into play, right? More roll for wider boards, or boards for lighter people, and less for heavier folk, or leaner shapes?

I guess then therocker goes through a more intense curve that goes into the tail section. In the tail section the same could apply for the deck rocker: a bit straighter.

But you guys don’t design the deck rocker without looking at the complete picture, that is impossible! If the bottom rocker is a whole lot different, then parts of the board are thicker, where others are thinner, not in a flowing way.

So how do you deal with straighter and curvier deck rockers? Where do the flats go, where the curvies? or does that sound too ozzie?

Also, i am very interested in hearing more between the relation between the deck and bottom, for that defines the thickness flow and hence the deflection of the surfboard under pressure.

For our shortboard HPSB, i just copy pasted the near standard boardcad file for discussion, maybe nice for Havard too.

 

[img_assist|nid=1053577|title=deck rocker|desc=|link=none|align=left|width=1050|height=669]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[img_assist|nid=1053578|title=bottom rckr|desc=|link=none|align=left|width=1052|height=659]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[img_assist|nid=1053579|title=outline|desc=|link=none|align=left|width=1084|height=680]