I work with Rocker Sticks base on Deck Rocker and have all my blanks custom glued with my rocker for a given model.
Too see so many professional board builders buy blanks without the proper rocker makes me wonder?
Rocker is one of the most important aspects of board building. All the fancy vacuum bagging and Hi-Tech materials is wasted on a bad rockered shape.
For my shortboards I have 5 different rockers for different conditions.
Nose, Tail, Center Point, Foil Thickness all varied for the desired charcteristic of the surf break intended for the projected design. Having good surfers for feedback will help you to be a better shaper.
In creating the right rocker from a 2.75 thick EPS Block do the following:
1. Make your rocker stick with you desired thickness with 1/8 extra on the bottom side of the rocker stick.
2.Take your rocker stick and trace it on to 1" thick piece of EPS Lenght of desired board with the width of the desired rocker.
3.Once you cut this out you have a flexible rocker guide.
4. Cut out two pieces of mansonite length of the rocker stick and the thickness of the EPS block in question.
5.Blend the EPS rocker stick until it fits the masonite rocker blank ande trace it will a sharpie.
6.Place the two masonite blanks together and cut them out making sure you leave the drawn line visable so you can block the rocker guides even to the line.
7.Pull the two guides apart and drill a 1/8" hole evey 10 inches staring 1" from the tips.
8.Place masking tape on the edge that the hot wire will travel.
9.Attach the rocker guides to each side of of the eps blank.
10.Hot wire the deck line first
11.Hot wire the bottom rocker next
12.Split the blank down the middle with a straight taunt peice of wire and place on the center of the blank at both tips. This bow should have enough weight so that when you turn on your variac it cuts straight and even.
13.Light sand the cut sides of the blank before applying glue (This will help prevent gassing along the stringer when glassing)
14.Glue one side of the stringer and one side of the blank place the two glued sides together
15.Proceed to glue the other side of the stringer as well as the remain half of the blank
16.Clamp the blank starting from the ends working your way down (It's easier to start from the tail and work your way to the nose)
17.Make sure you line everything up to your deck line stringer. That way you only have the bottom side of the rocker stringer to trim even.
18.You will be starting from a pefect deck rocker. By planing the bottom and checking thickness every 3 inches you will obtain the perfect bottom rocker. Remeber the deck line is your reference point. If the perfect foil the rockers will flow and match.
* My Make glue up is Epoxy with Microballons for glue up of stringer. I have used Roo-Glue as well and it's cheap.
Hope that helps?
Surfding