Many years Ago I made a 9" lacewood fin for a longboard. I foiled it, sealed it with epoxy, and never finished it. Its outline was a cutaway base model that were more popular in the 90’s than today. About a year and a half Ago I busted it back out, glassed it, haloed it with carbon fiber, and put it on my favorite longboard, and really liked it. Lost a little drive but gained some sensitivity compared to a more traditional fin without the cutaway at the base
I rode it for about a year, and then on a super small day was kicking out and drove it into the sand, and broke it about an inch above the base.
Recently I have been making some other fins, and rather than wasting extra mixed epoxy, I decided to use the excess to put the broken fin back together. I cut tapered grooves into the wood across the break and filled them with woven roving, then glassed over them with about 8 or 10 layers of 1.25oz cloth on each side on the base, and less over the tip.
At this point the fin was nearly 3/8 of an inch thick at the base, and I got it to fit nice and tightly in a FU box, and stressed it. Way too much flex at the base for my liking. It would both lean over and twist in a manner I had never seen any other fin do, and while interested in performance, I feared it would just break again above the previous break destroying considerable effort to repair it in the first place.
I only have 1.25 oz cloth on hand. I taped off the base, then layered about 12 more layers of cloth so that there was 12 layers over the cut out at the base, and only 1 additional layer at the tip, and when the epoxy was razorable, I cut it at the tape and removed the excess.
Now I have nearly 3/32" overhang over the box on each side of the fin. Still need to sand it and finish coat it, so I am not yet sure how much stiffness was added, but I think the ~ 1/2 inch total thickness will only help with drive and projection on an old school type of longboard ridden traditionally.
What’s the thickest fin one would recommend before it becomes too thick?
I acquired the 1.25oz cloth hoping to gain more clarity and not obscure the grain of the wood so much. I’ve failed, so far, to achieve this, but function before fashion is what I tell myself.