This is my first post and I want to say a special thanks to guys like MOW and Surferguy and all the others who have taken the time to share their knowledge and experience with the rest of us.
I was surfing kneeboards in the early 70’s and am just getting back into it.
I have finished making 6 solid core kneeboards and you guys have been inspired me to make my first spoon.
This spoon is 5’3" x 22". Tail is 18 3/4" @ 12" and nose is 19" @ 12".
6 layers of 4oz glass on bottom and deck with an additional 2 kneepad layers on the deck.
Will let you know if it breaks.
I call it a flex spoon velo edgeboard but it is a bit of a hybrid. This wasn’t intentional, I just got carried away with some concepts from both. The next one will be a velo.
[img_assist|nid=1063469|title=My First Velo/edge board flex spoon|desc=|link=none|align=left|width=640|height=480]
This is the first photo of my first flex spoon, velo edgeboard. Not
finished yet. Still need to put the fin on and finish the bottom.
[img_assist|nid=1063488|title=Foam blank for flex spoon velo edgeboard|desc=|link=none|align=left|width=480|height=640]
The blank arrived, as promised, before Christmas, Thanks to Matt from Dion.
The blank is 6’7" x 25" x 2 1/2".
[img_assist|nid=1063483|title=Foam blank for flex spoon velo edgeboard|desc=|link=none|align=left|width=640|height=480]
I got too anxious and took off too much of the tail so I glued on additional pieces and reshaped them. All part of the learning curve.
[img_assist|nid=1063470|title=Glassing the hull of the flex spoon velo edgeboard|desc=|link=none|align=left|width=640|height=480]
The first 6 layers of 4oz cloth have now been applied.
[img_assist|nid=1063465|title=Removing Foam from the deck 1|desc=|link=none|align=left|width=640|height=480]
Cut the deck from the tail to the nose along the rail line just to remove some excess foam.
[img_assist|nid=1063466|title=Removing Foam from the deck 1 for the spoon|desc=|link=none|align=left|width=640|height=480]
I undercut the foam to separate it from the bottom layers of glass (6 x 4oz). after taking this photo I changed to a long, thin, serrated knife which worked much better.
Next time I will put a piece of aluminium foil between the bottom layers of glass and the foam, along the cut out shape, then I will only have to cut the outline shape on the top and it will fall out.
However, this way did reduce a lot of dust.
[img_assist|nid=1063468|title=Removing Foam from the deck 3 for the spoon edgeboard|desc=|link=none|align=left|width=640|height=480]
Now cutting down through the foam to meet the undercut and then pop them out.
[img_assist|nid=1063471|title=Removing Foam from the deck 3 for the flex spoon velo edgeboard|desc=|link=none|align=left|width=640|height=480]
Ye old carpenter’s chisel to pop out the blocks. Be careful not to put too much leverage on the chisel.
[img_assist|nid=1063472|title=Removing Foam from the deck 4 for the flex spoon velo edgeboard|desc=|link=none|align=left|width=480|height=640]
Not going too bad. Once all the foam is removed a disk sander will quickly remove the residue off the bottom layers of glass.
[img_assist|nid=1063473|title=Removing Foam from the deck 5 for the flex spoon velo edgeboard|desc=|link=none|align=left|width=640|height=480]
The top 6 layers of glass are now on and being supported by a flat board with nails put through the top.
This provides equal pressure to hold the tail section flat and doesn’t leave any marks. Used some logs waiting for my lathe. Still seasoning them.
[img_assist|nid=1063474|title=Glassing the flex spoon velo edgeboard|desc=|link=none|align=left|width=640|height=480]
Ready for a final sand. Getting excited now.
[img_assist|nid=1063477|title=Glassing the flex spoon velo edgeboard 4|desc=|link=none|align=left|width=480|height=640]
Applied some acrylic high fill primer to prepare the rails for painting. This will give me a perfect finish for the paint.
Using all acrylic paints. Could have used by mates panel shop and done it in 2 pack enamel, but that would have taken too long.
As usual, too impatient to wait.
[img_assist|nid=1063479|title=Finishing the flex spoon velo edgeboard 1|desc=|link=none|align=left|width=640|height=480]
Painted the deck white with the top of the rail silver and side rails white and clearcoated both. I will finish with a purple pinstripe on the white side of the rail.
[img_assist|nid=1063480|title=Finishing the flex spoon velo edgeboard 2|desc=|link=none|align=left|width=640|height=480]
Took me 3 goes to get the rail lines exactly the way I wanted. Next time I will spend more time getting it right the first time.
[img_assist|nid=1063481|title=Finishing the flex spoon velo edgeboard 3|desc=|link=none|align=left|width=640|height=480]
There is 4’'s of lift at the nose. Looks adequate. The bottom is still high fill primer. I will deal with that when I finish the fin.
[img_assist|nid=1063482|title=Finishing the flex spoon velo edgeboard 4|desc=|link=none|align=left|width=640|height=480]
Just about there. I will post details of how I have made the fin and then the final photos when finished.
thanks Guys. Look forward to your comments and feedback. Feel free to ask any questions. I’ll do my best to give you intelligent answers.
THE FINISHED RESULT.
I have cleaned up the photos to give you a clear view.
[img_assist|nid=1063710|title=My flexspoon finished 1|desc=|link=none|align=left|width=640|height=246]
[img_assist|nid=1063711|title=My flexspoon finished 2|desc=|link=none|align=left|width=640|height=282]
[img_assist|nid=1063712|title=My flexspoon finished 3|desc=|link=none|align=left|width=640|height=296]