I made two meranti mahogany fins to replace those broken off of my Surfboards Australia 6’10" board.
The
sequence left to right shows a broken fin as template, followed by some
more experiments as I got used to the Harbor-Freight sanding, until
I
found a nice process. If you want details of the process, you can just
look at my Account photos where I explain the tools I use.
You may notice that the rake of my fins is always a little less than the original template. Probably due to oversanding. The cedar fin near
the middle has the best rake. LIve and learn!
Enjoy!
PS I notice that everyone else’s fins look SO professional - if I get a chance, I’ll color and/or paint some tinted resin onto my fins and make them look better - I can always edit this post, but at least I show some of the process - what do you want, I’ve only made a handful of fins so far.
This is my most recent fin, and the third one I’ve used carbon fiber around the perimeter, just for something different.
The black around the base looks better when installed in the board too. I extended the base cause the board this fin was made for has a stretched box from 10 years of service with many different fin set ups. Also I did not want to cut into the grain of the wood for the tabs
Lacewood is pretty light. This fin floats. It is pretty stiff, and I like the way it feels in my board compared to a decade old first attempt at fin making.
All epoxy. 2 layers of 4 oz on each side with carbon fiber over the top to build out the width.
The other fin is a 9.5 inch cutaway of the same wood, but I used 4 layers of 7.5 oz cloth on each side, and they did not disappear. Not sure if the cloth had gotten damp at some point or just does not like epoxy, but from now on, more layers of lighter weight cloth.
I cut the cormat out and wet it out seperatly with red then put in in the panel so no mold. But as you can see it bled horribly as I played around with it quite a bit toget the bubbles out around the edges of the core mat.
I would ether only use one colour our let the resin b stage in the mat before adding it if I try again. I’m pretty sure the rtm fins have thinner coremat in them this its 3mm.
I put them in my sim loads of fun looking forward to testing them in the fish to.
Nice work guys! here’s some of my most recent, first are cedar last is a set of redwood i just recently glassed onto my 5’3 mini simmons. STOKING to get it finished and in the water. SHAPE ON FELLAS
When you say “extra base depth” because you want to glass them “into” the board - are you actually routering out slots for them to sit in prior to glassing in? I had thought about that once upon a time but was told that it’s a bad idea as it will tunnel out the foam around them over time - just curious exactly what/how you’re planning on setting them. Love the look though, those things are gonna fly!
Some examples of Finnish birch ply fins. These are the NPJ quartet’s, only
the rears are double-foiled instead of single-foiled like he prescribes. The
rears are a little uglier than I’d like, but they seem to go great.