Surftech ULTRAFLEX boards

you gy saw the new surftech

Surftech ULTRAFLEX boards’ utilize a biaxial “Salmon Skin” fiberglass, which is a combination of two uni-directional layers of glass stitched together on a 45˚ angle forming the biaxial grid that makes up our Salmin Skin (those are the lines you see on the deck and rails). Biaxial cloth allows for a greater range of flexibility, while distributing stress loads at 45˚ angles to help prevent buckling or breaking. This means that 100% of the fiberglass is working and more fiberglass can be used while still keeping a soft neutral flex pattern and maximizing durability.

 

look at the video…   http://www.realwatersports.com/surfing/index.cfm?page=newsitem&id=1474

look superior with the new fiberglass they use and the fuse cell eps…

all glass by hand…


what you guys think?

 

cheers!

I believe this weave is indeed better than the traditional 90° parallel and perpendicular to stringer.

this uses the fibres more optimal and reduces tortional flex.

I would use a weave like that if I could find it here.

 

This is just my idea, don’t take it for truth :wink:

No vac bag? no high density skins?

Available from Graphite Master in LA.

760-917-1107

I really think you could build that board with the glass from GM and Ken’s (Segway)  fused cell EPS foam.

It’s what i use on my last board. Xglass, no crimp fiber like all stitched fiber used now in boat building. Better in all way but bad (strange) looking. Fiber flex use this glass now slx and lot of windsurf builder too.

Sorry for my frenglish

6’6 x 20 1/2 x 2 3/4, 3,2kg nice flex.

I found this stuff awhile ago.  No more expensive than S glass.  Better or worse?

Biaxial 0600 - 6oz w/no mat +45 x -45 x 50in

snowboard companies have gone to biaxial and triaxial glass for years now to get the desired flex patterns along with different core materials...nothing new

Multiaxial stitch fiber are use in all industries, it’s cheaper and stronger than woven fiber, easy to lam big quantities of fiber in one shot and to optimise fiber orientation.

 

Mat, you tinted the board or painted it like a windsurfboard?

Reinforcement orientation has been a key composite design element for years. 

Serious question:  Is this really that new in surf board construction?

 

 

Used biaxial at least 25 years ago.  Never broke one … ever.  Not even with 1# EPS core.  For lightweight longboards, guns and some other boards that get a real beating, the stuff is extremely functional.

Yes louis, this one is resin tint. I don’t want to see stitche of Xglass so i tint white all layers.

 

Nothing new with stitched fiber. I saw this fiber 15 years later for boat building. Greg speak of this here long time ago. For “industrial” surfboards watercooled use it, slx technologie, fiber flex and now surtech…

well according to the resident myth-buster these surftechs should buckle.

 

http://www2.swaylocks.com/forums/prevent-buckling-without-changing-flex

 

 

surfer dave, extract from your link

“A much easier way to make a board that carries more load, is to add more
glass.  Use three layers of S-cloth.  The top and bottom should be
normal direction cloth, but the middle cloth should be +45/-45.”

This is what they do (except Sglass)

surfer dave, extract from your link

“A much easier way to make a board that carries more load, is to add more
glass.  Use three layers of S-cloth.  The top and bottom should be
normal direction cloth, but the middle cloth should be +45/-45.”

This is what they do (except Sglass)

Well, the opener mentions two unidirectionals, not two flat weaves sandwiching a biax like your selected extract but whatever, the thread from Benjamin actually initially dismissed biax but hey, I agree with surftech, I am on the Biax side of this argument, just my intent was to point out this has been dealt with and pretty much dismissed by the peanut gallery. Now the only caveat with biax is you need to vacume it on because it doesn’t lap worth sh&*t so I would advise a table impregnation like Nelson Factory do and then vacume it on with peelply and a bleeder mat to get the rails. in the end, you should be finalizing the board with fairing compound and paint to protect from UV like the windsurfers are done imho…

 

 

 

On surftech website there is a picture that explain the process, you can see that biaxial is between two layers of woven glass. On picture i post above, the board is not paint, no vacum no peel ply no problem with laps.

Second the vac table/peel ply approach.  In addition to being stiff biax’ll hold more than 2X the resin.

As an alternative, vac it under a clear plastic with slow resin loaded up in the middle.

Pull the vac down gently and work it out to the edges through the plastic being careful not to roll or catch the plastic.

We cover the work with 6 mil poly slip sheets under 10 mil awning vinyl vac bag in the shops.

Buff the burrs off of the spreader and wax the vinyl so it moves smoothly over the work.

Now that Ben has tested biax he pretty much changed his tune.  Actual testing does that.  The biax I used didn’t require bagging. Just used a lighter foam 1.5#, so that I could put a 2 oz over the biax bottom and a 4 over on the deck. Wasn’t too bad to work with but the cosmetics are not what I would call showroom.  I’d use it in a gun for sure but I prefer T-Flex now.